use atmega32 to control stepper motors

Signed-off-by: Stepan Usatyuk <usaatyuk@ustk.me>
This commit is contained in:
2019-05-16 14:36:40 +03:00
parent c7299e7916
commit a96a47f0f9
26 changed files with 513 additions and 200 deletions

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@@ -1,6 +0,0 @@
#define EGG_DIA 35.0
#define Y_DEGREES_PER_MM (360 / (PI * EGG_DIA))
#define X_LIMIT 70.0
#define EGG_LENGTH 50.0
#define X_DEGREES_PER_MM (X_LIMIT / EGG_LENGTH)

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@@ -1,21 +1,9 @@
#include <Arduino.h>
#include "common/Commands.h"
#ifndef PARSER_H
#define PARSER_H
enum command {
unk,
G00,
G01,
M99,
};
enum bcAxis {
X = 1,
Y = 2,
Z = 3,
};
float *parseGCode(String gcode);
#endif

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@@ -1,25 +0,0 @@
#include <Arduino.h>
#include "Stepper.h"
#include "Pen.h"
#include "EggConstants.h"
#include "StepperTimer.h"
#ifndef GLOBALS_H
#define GLOBALS_H
#define STEPS_PER_REVOLUTION 4076
#define DEF_RPM 2
Stepper eggStepper(D1, D2, D3, D4, STEPS_PER_REVOLUTION, 10, 0,
Y_DEGREES_PER_MM, typeBoth, false);
Stepper servoStepper(D5, D6, D7, D8, -STEPS_PER_REVOLUTION, 0, X_LIMIT,
X_DEGREES_PER_MM, typeClockwise, false);
StepperTimer eggStepperTimer(DEF_RPM, STEPS_PER_REVOLUTION);
StepperTimer servoStepperTimer(DEF_RPM, STEPS_PER_REVOLUTION);
Pen pen(D0, 100, 150);
String inString;
#endif

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@@ -1,19 +0,0 @@
#include <Ticker.h>
#include "Stepper.h"
#ifndef STEPPER_TIMER_H
#define STEPPER_TIMER_H
class StepperTimer {
private:
float speedDelay;
int stepsPerRevolution;
Ticker stepperTicker;
Stepper *stepper;
public:
StepperTimer(float rpm, int stepsPerRevolution);
void setStepper(Stepper *stepper);
void setRPM(float rpm);
void tick();
};
#endif

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@@ -0,0 +1 @@
../../common

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@@ -4,6 +4,10 @@
float bytecode[4] = {-1, -1, -1, -1};
float* parseGCode(String gcode) {
for (int i = 0; i < 4; i++) {
bytecode[i] = -1.0F;
}
char commandStringIn[50];
char commandString[50];

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@@ -1,19 +0,0 @@
#include "StepperTimer.h"
#include "Stepper.h"
StepperTimer::StepperTimer(float rpm, int stepsPerRevolution)
: stepsPerRevolution(stepsPerRevolution) {
stepperTicker.detach();
speedDelay = 60 / (rpm * stepsPerRevolution);
stepperTicker.attach(speedDelay, std::bind(&StepperTimer::tick, this));
}
void StepperTimer::setStepper(Stepper *_stepper) { stepper = _stepper; }
void StepperTimer::tick() { stepper->doStep(); }
void StepperTimer::setRPM(float rpm) {
stepperTicker.detach();
speedDelay = 60 / (rpm * stepsPerRevolution);
stepperTicker.attach(speedDelay, std::bind(&StepperTimer::tick, this));
}

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@@ -0,0 +1 @@
../../commonSrc

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@@ -1,116 +1,87 @@
#include <Arduino.h>
#include <ESP8266WiFi.h>
#include <Ticker.h>
#include "EggConstants.h"
#include <Wire.h>
#include "GCodeParser.h"
#include "Globals.h"
#include "Pen.h"
#include "Stepper.h"
#include "StepperTimer.h"
#include "common/Commands.h"
int RPM = DEF_RPM;
String inString;
bool waitingForNext;
bool needAdjust = false;
Ticker adjustTicker;
void execCommand(float *command) {
if (command[0] == G01 || command[0] == G00) {
if (command[0] == G01) {
needAdjust = true;
if (command[X] != -1 && command[Y] != -1) {
float distX = servoStepper.getDistMm(command[X]);
float distY = eggStepper.getDistMm(command[Y]);
int stepsX = servoStepper.mmToSteps(distX);
int stepsY = eggStepper.mmToSteps(distY);
if (stepsX != 0 && stepsY != 0) {
if (stepsX > stepsY) {
float rpm = (float)RPM * (float)stepsY / (float)stepsX;
eggStepperTimer.setRPM(rpm);
} else if (stepsY > stepsX) {
float rpm = (float)RPM * (float)stepsX / (float)stepsY;
servoStepperTimer.setRPM(rpm);
}
}
void sendCommand(float *command) {
if (command[0] != unk) {
Wire.beginTransmission(8);
byte txBuffer[4];
for (int i = 0; i < 4; i++) {
floatToBytes(txBuffer, command[i]);
Wire.write(txBuffer, 4);
}
Wire.endTransmission();
} else {
needAdjust = false;
}
if (command[X] != -1) {
servoStepper.moveTo(command[X]);
}
if (command[Y] != -1) {
eggStepper.moveTo(command[Y]);
}
if (command[Z] < 0) {
pen.engage();
}
if (command[Z] >= 0) {
pen.disengage();
Serial.println("UNK");
}
if (command[0] == G01 || command[0] == G00) {
Wire.requestFrom(8, 1);
waitingForNext = true;
return;
}
if (command[0] == M99) {
Wire.requestFrom(8, 5 * sizeof(float));
float resp[5];
byte buffer[4];
for (int i = 0; i < 5; i++) {
for (int j = 0; j < 4; j++) {
while (!Wire.available()) {
}
char read = Wire.read();
buffer[j] = read;
}
bytesToFloat(&resp[i], buffer);
}
Serial.println("Status:");
Serial.println("X: " + String(servoStepper.getPos()));
Serial.println("Y: " + String(eggStepper.getPos()));
Serial.println("Xmm: " + String(servoStepper.getPosMm()));
Serial.println("Ymm: " + String(eggStepper.getPosMm()));
Serial.println("PEN: " + String(pen.getEngaged()));
Serial.println("X: " + String(resp[servoRot]));
Serial.println("Y: " + String(resp[eggRot]));
Serial.println("Xmm: " + String(resp[servoPos]));
Serial.println("Ymm: " + String(resp[eggPos]));
Serial.println("PEN: " + String(resp[penPos]));
return;
}
}
void adjustRPM() {
if (needAdjust) {
cli();
int stepsX = servoStepper.getRemainingSteps();
int stepsY = eggStepper.getRemainingSteps();
if (stepsX > stepsY) {
float rpm = (float)RPM * (float)stepsY / (float)stepsX;
eggStepperTimer.setRPM(rpm);
} else if (stepsY > stepsX) {
float rpm = (float)RPM * (float)stepsX / (float)stepsY;
servoStepperTimer.setRPM(rpm);
} else {
eggStepperTimer.setRPM(RPM);
servoStepperTimer.setRPM(RPM);
}
sei();
}
}
void setup() {
WiFi.mode(WIFI_OFF);
Serial.begin(115200);
eggStepperTimer.setStepper(&eggStepper);
servoStepperTimer.setStepper(&servoStepper);
pen.init();
servoStepper.setPos(70);
adjustTicker.attach_ms(50, adjustRPM);
Wire.begin(D1, D2);
}
void loop() {
while (Serial.available() > 0) {
char inChar = Serial.read();
inString += inChar;
Serial.write(inChar);
if (inChar == '\n') {
inString.trim();
execCommand(parseGCode(inString));
while (!eggStepper.finished() || !servoStepper.finished()) {
delay(50);
sendCommand(parseGCode(inString));
while (waitingForNext) {
while (!Wire.available()) {
}
eggStepperTimer.setRPM(RPM);
servoStepperTimer.setRPM(RPM);
int response = Wire.read();
if (response == WAIT) {
delay(1);
Wire.requestFrom(8, 1);
} else if (response == NEXT) {
Serial.println("OK");
waitingForNext = false;
} else {
Serial.println("Error");
}
}
inString = "";
}
}

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@@ -0,0 +1,6 @@
---
Language: Cpp
BasedOnStyle: Google
IndentWidth: 4
...

9
Firmware/MotorControl/.gitignore vendored Normal file
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@@ -0,0 +1,9 @@
.pio
.pioenvs
.piolibdeps
.vscode/.browse.c_cpp.db*
.vscode/c_cpp_properties.json
.vscode/launch.json
.history
.vscode
.directory

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@@ -0,0 +1,67 @@
# Continuous Integration (CI) is the practice, in software
# engineering, of merging all developer working copies with a shared mainline
# several times a day < https://docs.platformio.org/page/ci/index.html >
#
# Documentation:
#
# * Travis CI Embedded Builds with PlatformIO
# < https://docs.travis-ci.com/user/integration/platformio/ >
#
# * PlatformIO integration with Travis CI
# < https://docs.platformio.org/page/ci/travis.html >
#
# * User Guide for `platformio ci` command
# < https://docs.platformio.org/page/userguide/cmd_ci.html >
#
#
# Please choose one of the following templates (proposed below) and uncomment
# it (remove "# " before each line) or use own configuration according to the
# Travis CI documentation (see above).
#
#
# Template #1: General project. Test it using existing `platformio.ini`.
#
# language: python
# python:
# - "2.7"
#
# sudo: false
# cache:
# directories:
# - "~/.platformio"
#
# install:
# - pip install -U platformio
# - platformio update
#
# script:
# - platformio run
#
# Template #2: The project is intended to be used as a library with examples.
#
# language: python
# python:
# - "2.7"
#
# sudo: false
# cache:
# directories:
# - "~/.platformio"
#
# env:
# - PLATFORMIO_CI_SRC=path/to/test/file.c
# - PLATFORMIO_CI_SRC=examples/file.ino
# - PLATFORMIO_CI_SRC=path/to/test/directory
#
# install:
# - pip install -U platformio
# - platformio update
#
# script:
# - platformio ci --lib="." --board=ID_1 --board=ID_2 --board=ID_N

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@@ -0,0 +1,33 @@
#include <Arduino.h>
#include "Pen.h"
#include "Stepper.h"
#ifndef GLOBALS_H
#define GLOBALS_H
#define EGG_DIA 35.0
#define Y_DEGREES_PER_MM (360 / (PI * EGG_DIA))
#define X_LIMIT 70.0
#define EGG_LENGTH 50.0
#define X_DEGREES_PER_MM (X_LIMIT / EGG_LENGTH)
#define STEPS_PER_REVOLUTION 4076
#define DEF_RPM 2
Stepper eggStepper(28, 29, 30, 31, STEPS_PER_REVOLUTION, 0, Y_DEGREES_PER_MM);
Stepper servoStepper(24, 25, 26, 27, -STEPS_PER_REVOLUTION, X_LIMIT,
X_DEGREES_PER_MM);
Pen pen(23, 100, 150);
float eggStepperDelay;
float servoStepperDelay;
float eggStepperRPM;
float servoStepperRPM;
bool recalculateDelays;
bool needAdjust;
#endif

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@@ -3,8 +3,6 @@
#ifndef PEN_H
#define PEN_H
#define DELAY 15
class Pen {
private:
int posEngaged;

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@@ -0,0 +1,39 @@
This directory is intended for project header files.
A header file is a file containing C declarations and macro definitions
to be shared between several project source files. You request the use of a
header file in your project source file (C, C++, etc) located in `src` folder
by including it, with the C preprocessing directive `#include'.
```src/main.c
#include "header.h"
int main (void)
{
...
}
```
Including a header file produces the same results as copying the header file
into each source file that needs it. Such copying would be time-consuming
and error-prone. With a header file, the related declarations appear
in only one place. If they need to be changed, they can be changed in one
place, and programs that include the header file will automatically use the
new version when next recompiled. The header file eliminates the labor of
finding and changing all the copies as well as the risk that a failure to
find one copy will result in inconsistencies within a program.
In C, the usual convention is to give header files names that end with `.h'.
It is most portable to use only letters, digits, dashes, and underscores in
header file names, and at most one dot.
Read more about using header files in official GCC documentation:
* Include Syntax
* Include Operation
* Once-Only Headers
* Computed Includes
https://gcc.gnu.org/onlinedocs/cpp/Header-Files.html

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@@ -1,33 +1,26 @@
#ifndef STEPPER_H
#define STEPPER_H
enum backlashCompType { typeClockwise, typeCounterClockwise, typeBoth };
class Stepper {
private:
int stepsPerRevolution;
int pin1;
int pin2;
int pin3;
int pin4;
int curStep = 1;
int remainingSteps;
int backlashSteps;
unsigned int pin1;
unsigned int pin2;
unsigned int pin3;
unsigned int pin4;
unsigned int curStep = 1;
unsigned int remainingSteps;
float degreesPerMM;
bool direction;
void clockwise();
void counterClockwise();
void step(int steps);
float pos = 0;
int limit;
bool compAlways;
backlashCompType backlashComp;
public:
Stepper(int pin1, int pin2, int pin3, int pin4, int stepsPerRevolution,
int backlashSteps, int limit, float degreesPerMM,
backlashCompType backlashComp, bool compAlways);
int limit, float degreesPerMM);
void step(int steps);
int getRemainingSteps();
void rotate(float degrees);
void rotateTo(float degrees);

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@@ -0,0 +1 @@
../../common

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@@ -0,0 +1,46 @@
This directory is intended for project specific (private) libraries.
PlatformIO will compile them to static libraries and link into executable file.
The source code of each library should be placed in a an own separate directory
("lib/your_library_name/[here are source files]").
For example, see a structure of the following two libraries `Foo` and `Bar`:
|--lib
| |
| |--Bar
| | |--docs
| | |--examples
| | |--src
| | |- Bar.c
| | |- Bar.h
| | |- library.json (optional, custom build options, etc) https://docs.platformio.org/page/librarymanager/config.html
| |
| |--Foo
| | |- Foo.c
| | |- Foo.h
| |
| |- README --> THIS FILE
|
|- platformio.ini
|--src
|- main.c
and a contents of `src/main.c`:
```
#include <Foo.h>
#include <Bar.h>
int main (void)
{
...
}
```
PlatformIO Library Dependency Finder will find automatically dependent
libraries scanning project source files.
More information about PlatformIO Library Dependency Finder
- https://docs.platformio.org/page/librarymanager/ldf.html

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@@ -0,0 +1,27 @@
; PlatformIO Project Configuration File
;
; Build options: build flags, source filter
; Upload options: custom upload port, speed and extra flags
; Library options: dependencies, extra library storages
; Advanced options: extra scripting
;
; Please visit documentation for the other options and examples
; https://docs.platformio.org/page/projectconf.html
[env:motorcontrol]
platform = atmelavr
framework = arduino
board = mightycore32
board_build.mcu = atmega32
board_build.f_cpu = 16000000L
build_flags =
board_upload.speed = 115200
monitor_speed = 9600
upload_protocol = stk500
upload_flags =
-P/dev/ttyUSB1

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@@ -1,6 +1,10 @@
#include "Pen.h"
#include <Arduino.h>
#include <Servo.h>
#include "Pen.h"
#define DELAY 15
Pen::Pen(int pin, int posEngaged, int posDisengaged)
: posEngaged(posEngaged), posDisengaged(posDisengaged) {
servo.attach(pin);

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@@ -116,18 +116,14 @@ void Stepper::counterClockwise() {
}
Stepper::Stepper(int pin1, int pin2, int pin3, int pin4, int stepsPerRevolution,
int backlashSteps, int limit, float degreesPerMM,
backlashCompType backlashComp, bool compAlways)
int limit, float degreesPerMM)
: pin1(pin1),
pin2(pin2),
pin3(pin3),
pin4(pin4),
stepsPerRevolution(stepsPerRevolution),
backlashSteps(backlashSteps),
limit(limit),
degreesPerMM(degreesPerMM),
backlashComp(backlashComp),
compAlways(compAlways) {
degreesPerMM(degreesPerMM) {
pinMode(pin1, OUTPUT);
pinMode(pin2, OUTPUT);
pinMode(pin3, OUTPUT);
@@ -150,20 +146,9 @@ void Stepper::step(int steps) {
return;
}
if (steps > 0) {
if (!direction || compAlways) {
if (backlashComp == typeClockwise || backlashComp == typeBoth) {
remainingSteps += backlashSteps;
}
}
direction = true;
remainingSteps += steps;
} else {
if (direction || compAlways) {
if (backlashComp == typeCounterClockwise ||
backlashComp == typeBoth) {
remainingSteps += backlashSteps;
}
}
direction = false;
remainingSteps += abs(steps);
}

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@@ -0,0 +1 @@
../../commonSrc

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@@ -0,0 +1,153 @@
#include <Arduino.h>
#include <Servo.h>
#include <Wire.h>
#include "Globals.h"
#include "common/Commands.h"
int curRPM = DEF_RPM;
int adjustDelay = 10;
void adjustRPM() {
unsigned int stepsX = servoStepper.getRemainingSteps();
unsigned int stepsY = eggStepper.getRemainingSteps();
if (stepsX != 0 && stepsY != 0) {
if (stepsX > stepsY) {
float rpm = (float)curRPM * (float)stepsY / (float)stepsX;
eggStepperRPM = rpm;
} else if (stepsY > stepsX) {
float rpm = (float)curRPM * (float)stepsX / (float)stepsY;
servoStepperRPM = rpm;
} else {
eggStepperRPM = curRPM;
servoStepperRPM = curRPM;
}
recalculateDelays = true;
}
}
int curFloat = 0;
float command[4];
bool newCommand = false;
bool executing = false;
int curByte = 0;
byte rxBuffer[4];
void receiveEvent(int howMany) {
while (Wire.available() > 0) {
if (!newCommand) {
char c = Wire.read();
rxBuffer[curByte] = c;
curByte++;
if (curByte == 4) {
curByte = 0;
bytesToFloat(&command[curFloat], rxBuffer);
curFloat++;
}
if (curFloat == 4) {
curFloat = 0;
newCommand = true;
}
}
}
}
byte txBuffer[5 * sizeof(float)];
void requestEvent() {
if (command[0] == M99) {
floatToBytes(&txBuffer[0], servoStepper.getPos());
floatToBytes(&txBuffer[sizeof(float)], eggStepper.getPos());
floatToBytes(&txBuffer[sizeof(float) * 2], servoStepper.getPosMm());
floatToBytes(&txBuffer[sizeof(float) * 3], eggStepper.getPosMm());
floatToBytes(&txBuffer[sizeof(float) * 4], (float)pen.getEngaged());
Wire.write(txBuffer, 5 * sizeof(float));
} else if (executing || newCommand) {
Wire.write(WAIT);
} else {
Wire.write(NEXT);
}
}
float calculateDelay(float rpm, int stepsPerRevolution) {
return ((float)1000 * (float)60) / (rpm * (float)stepsPerRevolution);
}
Servo servo;
void execCommand(float *command) {
if (command[0] == G01 || command[0] == G00) {
if (command[0] == G01) {
needAdjust = true;
} else {
needAdjust = false;
}
if (command[X] != -1) {
servoStepper.moveTo(command[X]);
}
if (command[Y] != -1) {
eggStepper.moveTo(command[Y]);
}
if (command[Z] < 0) {
pen.engage();
}
if (command[Z] >= 0) {
pen.disengage();
}
adjustRPM();
return;
}
}
void setup() {
cli();
Serial.begin(115200);
Wire.begin(8);
Wire.onReceive(receiveEvent);
Wire.onRequest(requestEvent);
Serial.println("Hello!");
recalculateDelays = true;
eggStepperRPM = servoStepperRPM = 4;
OCR2 = 250;
TCCR2 |= (1 << WGM12) | (1 << CS22);
TIMSK |= (1 << OCIE2);
sei();
servoStepper.setPos(X_LIMIT);
pen.init();
}
ISR(TIMER2_COMP_vect) {
unsigned long ms = millis();
if (fmod(ms, eggStepperDelay) < 1) {
eggStepper.doStep();
}
if (fmod(ms, servoStepperDelay) < 1) {
servoStepper.doStep();
}
if (fmod(ms, adjustDelay) < 1) {
adjustRPM();
}
}
void loop() {
if (eggStepper.getRemainingSteps() == 0 &&
servoStepper.getRemainingSteps() == 0) {
executing = false;
}
if (newCommand) {
newCommand = false;
executing = true;
execCommand(command);
}
if (recalculateDelays) {
eggStepperDelay = calculateDelay(eggStepperRPM, STEPS_PER_REVOLUTION);
servoStepperDelay =
calculateDelay(servoStepperRPM, STEPS_PER_REVOLUTION);
recalculateDelays = false;
}
}

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@@ -0,0 +1,11 @@
This directory is intended for PIO Unit Testing and project tests.
Unit Testing is a software testing method by which individual units of
source code, sets of one or more MCU program modules together with associated
control data, usage procedures, and operating procedures, are tested to
determine whether they are fit for use. Unit testing finds problems early
in the development cycle.
More information about PIO Unit Testing:
- https://docs.platformio.org/page/plus/unit-testing.html

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@@ -0,0 +1,33 @@
#ifndef COMMANDS_H
#define COMMANDS_H
enum command{
unk,
G00,
G01,
M99,
};
enum bcAxis{
X = 1,
Y = 2,
Z = 3,
};
enum I2CMessage {
WAIT,
NEXT,
};
enum StatusMSG {
servoRot,
eggRot,
servoPos,
eggPos,
penPos,
};
void bytesToFloat(float *target, byte *val);
void floatToBytes(byte *target, float val);
#endif

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@@ -0,0 +1,11 @@
#include <Arduino.h>
void bytesToFloat(float *target, byte *val) {
memcpy(target, val, 4);
return;
}
void floatToBytes(byte *target, float val) {
memcpy(target, &val, 4);
return;
}